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Digital printing for sportswear and swimwear

Use sublimation for polyester transfer work, or HY-Series direct disperse and qualified acid routes for stretch sportswear and swimwear.

Printed swimwear and sportswear made from polyester and stretch fabrics

Recommended machine configurations

Every line below is rendered from published product frontmatter, not a separate specification copy.

HY-1704 / HY-2004 Sublimation Printers production machine
Polyester transfer route

HY-1704 / HY-2004 Sublimation Printers

1.6m / 1.9m sublimation printers, 4 i3200-A1 heads and a 110 m²/h reference at 2-pass - for transfer paper to polyester apparel and soft signage.

Models
HY-1704 (1.6 m) · HY-2004 (1.9 m)
Print width
1600 mm (HY-1704) · 1900 mm (HY-2004)
Printheads
4 × Epson i3200-A1 (CMYK)
Ink
Sublimation ink (disperse)
Review the published product
HY-2232 production machine
Direct-to-fabric route

HY-2232

Continuous multi-shift

Print width
2200 mm
Printheads
32 × Ricoh Gen6
2-pass reference
650 m²/h
Ink systems
Reactive / Disperse / Acid / Pigment
Review the published product

Ink route and finishing chain

Start with the material selector, then keep each chemistry on its own published finishing route.

Polyester

Process
Sublimation / direct disperse
Ink options
Disperse / Sublimation
Published width range
1.6 m / 1.9 m / 2.2 m

Nylon / Spandex

Process
Direct disperse / sublimation
Ink options
Acid / Disperse
Published width range
1.8 m / 2.2 m

Polyester disperse / sublimation

Heat fixation, no wash

  1. Print
  2. Heat-set or sublimate

Nylon acid route

Confirm chemistry against the target fabric

  1. Pad
  2. Steam
  3. Wash
  4. Dry
Activewear Mill Penetration production scenario
Representative production scenario

Activewear Mill Penetration

Representative scenario: a sportswear fabric mill upgrades to high-temp direct disperse on the HY-2232 at 2.0 m, ~6,500 m/day, for deeper penetration.

Machine
HY-2232 · 2.0 m
Daily output
~6,500 m/day
Route
High-temp disperse

This is a representative scenario built from published configuration data, not an independently audited named-customer result.

Review the full scenario

Existing application photography shows the materials and end products this route is intended to qualify.

The same polyester performance fabric with a vivid direct-disperse print Blank polyester Printed polyester
Drag to compare the same polyester material before and after a direct-disperse route.

Related production guides

Use the full guides for chemistry, workflow and machine-selection detail before quotation.

Sportswear and swimwear questions

Which process is best for polyester sportswear?

Disperse printing or sublimation is the primary published route for polyester sportswear and swimwear. Choose between transfer paper and direct-to-fabric production based on the line and fabric.

When should a factory use acid ink for swimwear?

Acid ink is the fibre-specific route for selected nylon. Disperse is used for polyester and polyester-rich stretch constructions, so the exact fabric must be qualified first.

What finishing does direct-disperse printing require?

Direct-disperse printing requires heat fixation. The published workflows use high-temperature baking or steam fixation, with optional washing depending on the application.

What is the difference between the transfer and direct routes?

The HY-1704 / HY-2004 print onto sublimation transfer paper. The direct route prints disperse ink onto fabric before heat fixation and is selected when penetration is a priority.

Is the sportswear scenario output guaranteed?

No. It is a representative production scenario, and actual throughput depends on fabric construction, fixation method and the mill's acceptance standard.

Qualify this solution on your production job

Send the fabric, target width, output and finishing capability for a configuration review.

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